Industry
Ultra-fast and precise laser beam steering systems for maximum efficiency in manufacturing
The Challenge
Optimizing production processes is a central priority for manufacturing companies, with non-productive process times being a key performance factor. In laser material processing, such time is often among other things, from the realignment of mirrors used to steer the laser beam.
Conventional laser processing relies on opto-mechanical galvanometer scanners to steer the laser beam. These systems account for up to 60 percent of non-productive process times, are subject to significant wear. They limit overall production speed and therefore reduce throughput.
The Solution
INLEAP® FASTLIGHT® eliminates mechanical moving components like mirrors and steers the laser beam up to 2500 times faster using pixel-based, ultra-fast, high-precision laser beam steering technology. Increased speed within the manufacturing process leads to maximum and improved productivity.
Low wear and reduced energy consumption further contribute to lower process costs. INLEAP® FASTLIGHT® is based on the latest developments in laser system technology and can be seamlessly integrated into standard “off-the-shelf” (OTS) laser systems.
The Technology
INLEAP® FASTLIGHT® is a compact laser beam steering system with an integrated control unit, designed for modular, flexible use. The ultra-fast, pixel-based laser beam steering technology can be individually applied to both high-precision as well as large-area processing.
For larger processing areas and increased process flexibility, galvanometer and polygon scanners can be integrated. Optical measurement technologies such as pyrometers or spectrometers operate with INLEAP® FASTLIGHT® in the same manner as with conventional laser systems.
Areas of Application
Laser systems are characterized by high precision and a wide range of applications:
- Additive Manufacturing
Metal and high-precision processes such as Laser Powder Bed Fusion (LPBF) and selective laser sintering (SLS) for the production of precision components, including medical implants - Battery Cell Manufacturing
Various processes such as foil cutting and welding, can-to-cap welding, and tab welding - Semiconductor Manufacturing
Thermal processing and laser annealing - Sub-processes in Manufacturing
Cutting and structuring in roll-to-roll production and for sheet metal processing,
Welding of hairpins for electric motor stators,
Laser-induced breakdown spectroscopy (LIBS) for chemical analysis
This image video demonstrates how INLEAP Photonics uses its ultra-fast, high-precision laser beam steering technology to make industrial processes more efficient, precise, and cost-effective.
Let’s talk about your manufacturing processes.
INLEAP Photonics supports industrial users in making laser-based processes faster, more precise, and more efficient. Whether it is system integration into existing equipment, reducing non-productive process times, or enabling new applications in laser material processing, we are happy to discuss your specific requirements, technical conditions, and potential use cases. Practical, collaborative, and solution-driven.